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Engine Block Repair Kit for the Porsche® Cayenne


Available for:
  • 2002-2007 Cayenne S
  • 2002-2007 Cayenne Turbo
  • 2007-2010 Cayenne S
  • 2008-2010 Cayenne GTS
  • 2007-2010 Cayenne Turbo
  • 2008-2010 Cayenne Turbo S

BACKGROUND: If you are reading this, then you probably do not need to be told about the problem with some Cayenne motors that cause their pistons to gall against their cylinder walls. We have had blocks in here for repair from 2002 through 2012, all models. The damage is severe, and the engine must be rebuilt. If you look at the pictures below, (click on any picture to enlarge it) you will see the number and depth of the scratches and gouges. Note too that every scratch on the cylinder walls has a matching gouge on the piston skirts. You need more than just the block repaired, you need new pistons and rings, and a solution so this will not happen again.

WHAT OUR CAYENNE KIT IS: We have developed a complete solution for the Cayenne owner. The block will be bored out slightly to clean out the gouges, and then plated with our NiCom*/Nikasil ®" process to near-stock bore sizes again. The finished bore will be stock, or 0.010" to 0.020" over-sized. Then we also manufacture a completely new set of matching forged pistons for your Cayenne, with a custom wrist pin provided so these new pistons will work with your stock Cayenne connecting rod. These forged pistons are made for us by Arias? , and they are top-quality. New Nikasil-compatible piston rings are also provided.

* NiCom® is an electroplated nickel matrix with silicon carbide particles uniformly dispersed throughout. The carbide is extremely hard, but not abrasive because of its minute particle size, which averages two microns. The inclusion of these dense ceramic particles raises the hardness of the composite and provides unique properties, particularly when plated on aluminum. NiCom® has been found to be so effective that leading manufacturers (General Motors, Mercury, Harley-Davidson, Kawasaki, Porsche, BMW, Audi, and others are now using it on new cylinders as well as repairs.

More information about our NiCom® block repair here: http://www.928motorsports.com/services/uschrome.php

Complete Kit Includes:
  • Boring and plating of your Cayenne block with NiCom/Nikasil®
  • 8 custom forged new Arias® pistons to match
  • 8 custom wrist pins for use with the stock Cayenne rods
  • Set of 8 new piston rings compatible with NiCom/Nikasil®
  • Complete set of wrist pin locks
INSTRUCTIONS:
  • Ship your bare block to us at 928 Motorsports, LLC. Prepare your block by removing all the steel from it, like locating pins and head studs. Send just the bare block, no crank or rods installed. The lower section of the block does not need to be shipped, just the upper section that has the bores in it. If there are steel parts in the block that you cannot remove, they will be removed for you but you will be charged extra for this service. The block does not have to be clean.
  • Send along one of the original pistons that came out of this block.
  • The price in this listing covers the standard 4-part process: 1) strip/clean the block with a series of baths in acids and cleansers and washes. This also etches the block for optimum adhesion of the plating. 2) Bore the block to spec for our finished piston size. 3) NiCom plate the bores, and 4) Hone the cylinder walls with 10-bit diamond hones to your finished size. The special hone we use also leaves an excellent surface for oil cling to the cylinder walls - reducing friction and increasing engine life.
  • Please allow 6-8 weeks.

Upon receipt, simply assemble your engine and put it in! You can use stock head gaskets and bearings. You will re-use your stock crank and connecting rods too. Your Cayenne will now have been upgraded to forged pistons and NiCom/Nikasil® cylinder walls to provide many years and miles of worry-free driving.

928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
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928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge
928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge
928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge
928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge
928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge
928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge
928 Motorsports - Engine Block Repair Kit for the Porsche® Cayenne
Click to Enlarge

Item

Part Number

Price (USD)

Shipping*

Availability

Engine Block Repair Kit for the Porsche® Cayenne

SHOP-CBRK

Calculated by Location

Please Allow 6-8 weeks

* Domestic US shipping shown. International shipping will be calculated based on location.

 
   
       

Phone: (920) 485-0928
Email: info@928motorsports.com

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Horicon, Wisconsin USA

928Motorsports.com - Performance Parts for your Porsche® 928